Heckett Bahna for Industrial Operations - S.A.E.:

Introduction :

-Heckett Bahna is dedicated to serving the metals industry.

-Heckett Bahna delivers value by bringing focus, knowledge, resources and technological innovation to metal producers' non-core business activities.

-Our clients recognize our ability to deliver the competitive quality they demand of a competent and professional mill service provider.

Summary :

-Heckett Bahna designs, owns and operates equipment and facilities to provide its customized services. Our role is to provide cost-effective solutions which meet our clients' requirements at each stage of the metal production process.

-Working within our clients' sites, under long-term renewable service contracts, Heckett Bahna develops and utilizes specialist technologies and equipment to support its services. Our own highly-trained people deliver these services on a 24-7 basis, integrating seamlessly with our clients' core processes and key operational personnel.

-Heckett Bahna can provide small teams delivering a select range of services through to dedicated teams of over 400 providing a complete range of services.

Operation Site : -El Ezz Steel Rebars, Sadat City (ESR).
List of services :

-Scrap management

-Pit dig and haul

-Metal recovery

Activities :

-The removal of unwanted elements through the production of slag is an integral function of current steelmaking practices. Heckett Bahna’s extensive experience in the efficient removal, handling and processing of slag allows steelmakers to focus on their core metal production processes. We select the most appropriate methods and equipment to meet the client's requirements through the application of our global best practice.

-Heckett Bahnaoperates over 150 specialized carriers transporting molten slag in pots ranging from 6m3 to 25m3.Heckett Bahna ensures all slag handling operations are safe and efficient.  All hot work equipment owned and operated byHeckett Bahnais fitted with a liquid-based fire suppression system which helps to protect the operator from heat and fumes if a fire occurs

-Maximizing the working life of slag pots is becoming increasingly important.  Slag pots are cycled to optimize thermal loading.  Cold graded slag is added and pots are sprayed with special agents to help prevent stickers and reduce the need for knocking.

-Liquid slag is tipped into purpose designed slag pits and cooled under carefully controlled conditions.  Slag is then processed to recover the metallic content for re-use by the client.  De-metallised slag is weathered, crushed and screened into various sized products for sale by Heckett Bahna or the client.

-Heckett Bahna provides fully integrated systems for managing and optimizing the process by which scrap is received, stocked and delivered to the furnace.  Each scrap management system is designed to meet the exact requirements of the client. The Heckett Bahna scrap management system can be customized to meet the specific needs of the smallest electric melt shops and the largest integrated melt shops.

-Various methods are used to discharge scrap arriving by road and collect internally arising scrap. Accurate weighing systems ensure baskets and chutes are loaded in accordance with the menus received electronically from the melt shop
-Revert scrap is collected from arising points and transported to the scrap yard or processed to meet furnace charge specification.

- Everyday our metal recovery plants process a wide variety of materials including all forms of slag, mill scale, waste, debris and used refractory.   All metal recovery plants are designed to meet the client's exact requirements.  Throughout Heckett Bahna , best practice is systematically transferred to ensure the design of each new plant incorporates all our available experience and operations data.

-Many criteria are reviewed prior to plant design including volumes to be processed, type of feed materials, and end product requirements.  All components, such as feed-end design, magnets, screens and crushers are carefully selected and specified.  Heckett Bahna has developed its own plant designs, processes and equipment standards based on its extensive operating experience.  All plants are designed to ensure a clean and safe working environment and to maximize plant availability.