Introduction |
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-Heckett
Bahna
is
dedicated to serving the metals industry.
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-Heckett
Bahna
delivers
value by bringing focus, knowledge, resources and technological innovation to
metal producers' non-core business activities.
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-Our
clients recognize our ability to deliver the competitive quality they demand of
a competent and professional mill service provider.
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Summary |
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-Heckett
Bahna
designs,
owns and operates equipment and facilities to provide its customized services.
Our role is to provide cost-effective solutions which meet our clients'
requirements at each stage of the metal production process.
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-Working
within our clients' sites, under long-term
renewable service contracts,
Heckett Bahna
develops
and utilizes specialist technologies and equipment to support its
services. Our own highly-trained people deliver these
services on a 24-7
basis, integrating seamlessly with our clients' core processes and key
operational personnel.
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-Heckett
Bahna
can
provide small teams delivering a select range of services through to dedicated
teams of over 400 providing a complete range of services.
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Operation Site |
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-El
Ezz Steel Rebars, Sadat City (ESR). |
List
of services |
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-Scrap
management
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-Pit dig and
haul
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-Metal
recovery
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Activities |
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-The
removal of unwanted elements through the production of slag is an integral
function of current steelmaking practices.
Heckett
Bahna’s
extensive experience in the efficient removal, handling and processing of slag
allows steelmakers to focus on their core metal production processes. We select
the most appropriate methods and equipment to meet the client's requirements
through the application of our global best practice.
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-Heckett
Bahnaoperates
over 150 specialized carriers transporting molten slag in pots
ranging from 6m3 to 25m3.Heckett
Bahna ensures all slag handling operations are safe and
efficient. All hot work equipment
owned and operated byHeckett
Bahnais
fitted with a liquid-based fire suppression system which helps to
protect the operator from heat and fumes if a fire
occurs.
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-Maximizing
the working life of slag pots is becoming increasingly important. Slag
pots are cycled to optimize thermal loading. Cold graded slag is added
and pots are sprayed with special agents to help prevent stickers and reduce
the need for knocking.
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-Liquid
slag is tipped into purpose designed slag pits and cooled under carefully
controlled conditions. Slag is then processed to recover the metallic
content for re-use by the client. De-metallised slag is weathered,
crushed and screened into various sized products for sale by
Heckett
Bahna
or
the client.
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-Heckett
Bahna
provides
fully integrated systems for managing and optimizing the process by which scrap
is received, stocked and delivered to the furnace. Each scrap management
system is designed to meet the exact requirements of the client. The Heckett
Bahna
scrap
management system can be customized to meet the specific needs of the smallest
electric melt shops and the largest integrated melt shops.
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-Various
methods are used to discharge scrap arriving by road and collect internally
arising scrap. Accurate weighing systems ensure baskets and chutes are loaded
in accordance with the menus received electronically from the melt shop.
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-Revert
scrap is collected from arising points and transported to the scrap yard or
processed to meet furnace charge specification.
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Everyday our metal recovery plants process a wide variety of
materials including all forms of slag, mill scale, waste, debris and used
refractory. All metal recovery plants are designed to meet the client's
exact requirements. Throughout
Heckett Bahna
,
best practice is systematically transferred to ensure the design of each new
plant incorporates all our available experience and operations data.
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-Many
criteria are reviewed prior to plant design including volumes to be processed,
type of feed materials, and end product requirements. All components,
such as feed-end design, magnets, screens and crushers are carefully selected
and specified. Heckett
Bahna
has
developed its own plant designs, processes and equipment standards based on its
extensive operating experience. All plants are designed to ensure a clean
and safe working environment and to maximize plant availability.
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